Car Master Cylinder,Master Cylinder Brake Booster,Trailer Brake Master Cylinder,Main Cylinder RUIAN ZHUOLI AUTO PARTS CO.,LTD. , https://www.zhuoliauto.com
1: Raw material (steel coil) condition
2: Finished product requirements
3: Machine arrangement
2. Technology procedures
Uncoiling→Butt shearing& Welding→vertical accumulator →Flattening→Forming→HF welding→Scraper→Cooling→Sizing→Straightening→Flying cutting off→Run out table.
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3.Main specifications of machine line
1,Uncoiler
2:Butt shear& welding machine
1.cut off the bad part at the end and head of the steel coil , also the
 middle part of the coil
   2. cut head and end before welding, make sure the welding
terminal flat and straight which is good for welding
3: Vertical accumulator
4:: Forming and Sizing machine
4.1 Feeding device
4.2Â Forming stand
radius holes style
4.3Â Forming stand specifications:
Roller stand  Quantity  Shaft diameter  Roller material  Shaft heat treatment
Horizontal     7       φ60mm      40Cr           HF quenching
Vertical       8       φ40mm      40Cr         HF quenching
  4.4 Forming stand structural requirements:
is a overload protection device. The cushion have buffer when
overloading, to protect horizontal roller and transmission device, no
need to change new cushion
  Open forming: 4 stands
  Close forming: 3 stands
  Double vertical guide rollers, adjust open and closed same time by hand
  With vertical roller up-down adjustable structural
5: Welding equipment (mechanical part)
rollers, in the middle have guide blade, welding seam angel adjust by
screw.
disassemble), squeezing rollers squeeze melt metal and weld together
tool, handwheel adjust the height and horizontal position with pneumatic fast feed knife device
welding place smooth
hand
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6: Sizing stand
  6.1 Sizing requirements:
6.2 Sizing stand specifications:
Roller stand  Quantity  Shaft diameter  Roller material  Shaft heat treatment
Horizontal     6       φ45mm      40Cr           HF quenching
Vertical       6       φ35mm      40Cr         HF quenching
6.3Â Sizing stand structural requirements:
adjust open and closed same time by hand, with up and down adjust
deivce
with lubricating nipple
  6.4(Turkey head) straightening deviceÂ
well as square and rectangular pipe, straightening without changing shape
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7,Computer-controlled flying saw
A: make sure the cutting position of specified length, start fast to made synchronous between cutting equipment and production line.
 B: Keep synchronous between cutting equipment and production line, cut pipes by means of cutting structure move
 C: Fast resetting: Control method: motor controlled by micro-computer through reduction box gearing rack and pinion drive flying cutting
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8,Back roller stand
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9: Drive system
the box
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10:  Out-sourcing parts of welding pipe making machine line
1:Main technical specification
1: Raw material (steel coil) condition
2: Finished product requirements
3: Machine arrangement
2. Technology procedures
Uncoiling→Butt shearing& Welding→vertical accumulator →Flattening→Forming→HF welding→Scraper→Cooling→Sizing→Straightening→Flying cutting off→Run out table.
Â
3.Main specifications of machine line
1,Uncoiler
2:Butt shear& welding machine
1.cut off the bad part at the end and head of the steel coil , also the
 middle part of the coil
   2. cut head and end before welding, make sure the welding
terminal flat and straight which is good for welding
3: Vertical accumulator
4:: Forming and Sizing machine
4.1 Feeding device
4.2Â Forming stand
radius holes style
4.3Â Forming stand specifications:
Roller stand  Quantity  Shaft diameter  Roller material  Shaft heat treatment
Horizontal     7       φ60mm      40Cr           HF quenching
Vertical       8       φ40mm      40Cr         HF quenching
  4.4 Forming stand structural requirements:
is a overload protection device. The cushion have buffer when
overloading, to protect horizontal roller and transmission device, no
need to change new cushion
  Open forming: 4 stands
  Close forming: 3 stands
  Double vertical guide rollers, adjust open and closed same time by hand
  With vertical roller up-down adjustable structural
5: Welding equipment (mechanical part)
rollers, in the middle have guide blade, welding seam angel adjust by
screw.
disassemble), squeezing rollers squeeze melt metal and weld together
tool, handwheel adjust the height and horizontal position with pneumatic fast feed knife device
welding place smooth
hand
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6: Sizing stand
  6.1 Sizing requirements:
MITSUBISHI Brake Master Cylinder
High-Frequency Welding Pipe Line of Model (YX-32)
Model NO.: yx45
Color: Blue and Yellow
Trademark: SAIBO
Transport Package: Sea Packing
Specification: CE SGS
Origin: China
HS Code: 84552210
Model NO.: yx45
Color: Blue and Yellow
Trademark: SAIBO
Transport Package: Sea Packing
Specification: CE SGS
Origin: China
HS Code: 84552210
1:Main technical specification