Pet Film Filament Recycling and Pelletizing Machine

PET Film Filament Recycling and Pelletizing Machine




The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for PP/PE/PET/PVC films, raffias, filaments, PP woven/non woven bags and EPE/EPS/XPS foaming materials re-pelletizing.

Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

Model Name	ACS
Recycling Material	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS, PET
Final Product Shape	Pellets/ Granules
System Composition	Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	160kg/h-1200kg/h
Feeding Device	Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume	300 Liters-1400 Liters
Screw Diameter	80mm-180mm (standard)
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	34/1, 36/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing with roots pump unit(Standard)Â
Pelletizing Type	Water cooling strands pelletizing system
Voltage Standard	Depending on project's location
Optional Devices	Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

 
Working steps of ACS compacting and pelletizing system
 
 
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
 

3. Sliding gate: installed between compactor outlet and feeding barrel side inlet;to control the materials duration time in the compactor by the open size of the sliding gate and adjust compacted material feeding capacity.




4. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system combined with roots pump unit, limit vacuum degassing pressure can be guaranteed reaching -0.1MPa, to remove the volatiles from PET melts maximumly through degassing unit, so as to guarantee tiny IV value reducing.
     
5. Melt filtration: a regular pillar type screen changer is installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules. 

6. Pelletizing:
Strands pelletizing unit is the typical PET pelletizing method, the strands which come out from extruder's die section, will be manually hauled into the water trough to cool, then, water removed through the air knife device, cut by the rotary blades of pelletizer and form the granules/chips.
 

 Main technical parameter:

Machinery size	Data of compactor		Data of single screw extruder			Throughput     rate(Kg/hr)
	Efficiency volume (Liter)	Motor power (Kw)	Diameter of screw(mm)	L/D	Motor power(Kw)
ACS300/80	300	37	80	36	45/55	160-220
ACS500/100	500	55	100	36	90/110	300-380
ACS800/120	800	90	120	36	132	450-480
ACS1000/140	1000	110	140	36	160/185	500-650
ACS1200/160	1200	132	160	34	220/250	800-1000
ACS1400/180	1400	315	180	34	315	1000-1200

 
ACERETECH: professional equipment manufacture of PET film/flakes/filament re-pelletizing, can provide PET film/flakes/filament re-pelletizing completed solution
 
Concentration makes profession: ACERETECH only focus on studying of waste plastics re-pelletizing technology over the years, has accumulated a wealth of experience on both waste plastics recycling process and related machinery manufacturing ;
 
Trans-industry coordinating : thanks to the coordinate with compounding technology, applying the feature of high volatilization performance from twin screw extruder into PET re-pro process, to assure high efficient degassing performance;
 
IV value reduced within 0.03 - 0.06 ( test based on clean and dried PET flakes)
 
Advantages of ACS compacting and pelletizing system

1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3.Higher output and lower energy consumption.

Why choose us
1. Lower investment cost for a high quality and durable machine;
 
2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;
 
5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

PET Film Filament Recycling and Pelletizing Machine




The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for PP/PE/PET/PVC films, raffias, filaments, PP woven/non woven bags and EPE/EPS/XPS foaming materials re-pelletizing.

Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

Model Name	ACS
Recycling Material	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS, PET
Final Product Shape	Pellets/ Granules
System Composition	Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	160kg/h-1200kg/h
Feeding Device	Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume	300 Liters-1400 Liters
Screw Diameter	80mm-180mm (standard)
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	34/1, 36/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing with roots pump unit(Standard)Â
Pelletizing Type	Water cooling strands pelletizing system
Voltage Standard	Depending on project's location
Optional Devices	Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

 
Working steps of ACS compacting and pelletizing system
 
 
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
 

3. Sliding gate: installed between compactor outlet and feeding barrel side inlet;to control the materials duration time in the compactor by the open size of the sliding gate and adjust compacted material feeding capacity.




4. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system combined with roots pump unit, limit vacuum degassing pressure can be guaranteed reaching -0.1MPa, to remove the volatiles from PET melts maximumly through degassing unit, so as to guarantee tiny IV value reducing.
     
5. Melt filtration: a regular pillar type screen changer is installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules. 

6. Pelletizing:
Strands pelletizing unit is the typical PET pelletizing method, the strands which come out from extruder's die section, will be manually hauled into the water trough to cool, then, water removed through the air knife device, cut by the rotary blades of pelletizer and form the granules/chips.
 

 Main technical parameter:

Machinery size	Data of compactor		Data of single screw extruder			Throughput     rate(Kg/hr)
	Efficiency volume (Liter)	Motor power (Kw)	Diameter of screw(mm)	L/D	Motor power(Kw)
ACS300/80	300	37	80	36	45/55	160-220
ACS500/100	500	55	100	36	90/110	300-380
ACS800/120	800	90	120	36	132	450-480
ACS1000/140	1000	110	140	36	160/185	500-650
ACS1200/160	1200	132	160	34	220/250	800-1000
ACS1400/180	1400	315	180	34	315	1000-1200

 
ACERETECH: professional equipment manufacture of PET film/flakes/filament re-pelletizing, can provide PET film/flakes/filament re-pelletizing completed solution
 
Concentration makes profession: ACERETECH only focus on studying of waste plastics re-pelletizing technology over the years, has accumulated a wealth of experience on both waste plastics recycling process and related machinery manufacturing ;
 
Trans-industry coordinating : thanks to the coordinate with compounding technology, applying the feature of high volatilization performance from twin screw extruder into PET re-pro process, to assure high efficient degassing performance;
 
IV value reduced within 0.03 - 0.06 ( test based on clean and dried PET flakes)
 
Advantages of ACS compacting and pelletizing system

1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3.Higher output and lower energy consumption.

Why choose us
1. Lower investment cost for a high quality and durable machine;
 
2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;
 
5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

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